The upgrading of LED industry is imperative. Spring of fully automated production line is coming

by:ALLTOP      2019-12-30
Relying on the huge demographic dividend, China has become a large LED manufacturing base. However, with the disappearance of the demographic dividend, China must continue to maintain this scale manufacturing advantage, it is necessary to carry out industrial upgrading, from artificial manufacturing to intelligent manufacturing, and the production process is highly automated. Looking at the LED industry chain, it is not difficult to find that the automation degree of chips and packages in the upper and middle reaches is relatively high, while the automation of LED lamp assembly in the lower reaches is relatively weak. As the price of LED lighting is becoming more and more popular, the scale benefit is becoming more and more prominent, and its human cost is also getting higher and higher, many small and medium-sized enterprises are overwhelmed. At that time, fully automatic production lines became the focus of attention of major manufacturers. In theory, automatic automation can significantly reduce labor costs and become a life-saving straw for scale. However, in fact, due to the large investment in equipment costs and the rapid changes in LED lighting technology, the lighting automation market has always been in an embarrassing situation of thunder and rain: equipment enterprises are actively laying out, but lighting manufacturers are full of worries. Automation or large-scale decompression, as a major manufacturer of LED lighting products, China occupies of the market share with its cost advantage and complete supply chain. Among them, large-scale production is the magic weapon for domestic LED lighting enterprises to win. Scale requires a large amount of labor. However, as the price of LED lighting decreases day by day, the high labor cost brings considerable burden to the net profit of the enterprise, and the whole market is depressed, resulting in a sharp decline in the profit of the enterprise and a sharp rise in the pressure of survival. On this basis, LED lighting strength enterprises such as mulinsen, Otis optoelectronics and Yuanhui optoelectronics have invested in LED automation production lines to fundamentally improve production efficiency and produce high-quality LED products in a few seconds, it has brought more benefits to the enterprise. The industry believes that the full-automatic production line can not only effectively reduce the employment cost, ensure the product quality, standardize the industry quality, multiply the production capacity, but also enhance the comprehensive competitiveness of enterprises and enhance the overall manufacturing level of the industry. Zhang Zhi, executive deputy general manager of Shenzhen lianshuo Automation Technology Co. , Ltd. , said that taking an LED downlight automation production line as an example, only three operators are needed. In the traditional LED lamp assembly process, there are more than 20 processes such as assembling various kits, welding of power supply parts, and packaging of finished products, requiring a total of 27 operators, labor costs have been saved by nearly 90 and the yield is as high as over 98. Nowadays, under the increasingly fierce competition in the LED lighting market, it is inappropriate to continue to use the traditional manual production mode. The introduction of LED lamp automatic production line can effectively improve the production efficiency. Jiao Genxiang, deputy general manager of Zhongwei Optoelectronics, said that the company's LED lamp automation 1. 5K production line (ZWL-A1500) It provides production capacity such as centralized feeding, automatic assembly, automatic aging, automatic detection, automatic coding, automatic packaging, and information integration, and realizes a production capacity of 1500 pieces per hour (Take LED bulb lamp as an example) At the same time, it can realize 100 online quality inspection and data traceability functions. In addition, automatic production equipment can replace Labor, which can not only reduce the influence of human factors, improve the one-time pass rate of products, ensure product quality and enhance product competitiveness, but also can speed up the processing speed, improve the height and reliability, achieve the effective utilization of warehouse area and space, and further reduce the comprehensive cost of the enterprise.
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